ToolsCycle Time
EFFICIENCY

Cycle Time Calculator

Determine the full injection molding cycle time broken down by phase: injection, holding, cooling, and mold movements. The calculator estimates production efficiency — parts per hour and per shift. Cycle time is the key parameter of production economics.

EfficiencyCycle Optimization

Input Parameters

mm
°C
°C
°C

Results

Fill in the data and click Calculate

One Tool Instead of Five

ARGUS automatically optimizes cycle time based on the full process context

Cycle time is the sum of many components — ARGUS optimizes each of them jointly, accounting for part quality, efficiency, and costs.

Cycle optimization Phase analysis Efficiency monitoring
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Calculation Formula

How do we calculate injection molding cycle time?

Injection molding cycle time is the sum of all process phase times: injection, packing/holding, cooling, and mold movements (mold open/close, ejection). It is the key parameter of production economics — a shorter cycle means higher output and lower unit cost. Cooling time typically accounts for 50–80% of the total cycle time.

The calculator determines cycle time broken down by phase based on wall thickness and thermal parameters.

tcycle = tinj + tpack + tcool + tmold

tinj — injection time [s] (1–5 s)
tpack — holding time [s] (5–15 s)
tcool — cooling time [s] (depends on wall thickness)
tmold — mold movements [s] (2–8 s)

Cooling time dominates the cycle and increases proportionally to the square of wall thickness. Reducing wall thickness from 3 mm to 2.5 mm can shorten cooling time by 30%, directly increasing production output. Injection time depends on shot volume and injection speed; holding time depends on wall thickness and gate freeze-off.

Practical Application

Cycle time optimization

Strategies for reducing cycle time, in order of greatest impact:

Reduce wall thickness — greatest impact (proportional to s²)
Optimize cooling — conformal channels, higher turbulence
Lower mold temperature — shorter cooling, but lower quality
Faster mold movements — faster close/open/ejection
Optimize holding phase — shorten after gate freeze-off

Production output (parts/hour) = 3600 / tcycle × ncavities. For a 4-cavity mold with a 20 s cycle, output is 720 pcs/h. Reducing the cycle by 10% (from 20 to 18 s) increases output by 11% — from 720 to 800 pcs/h.

Tips

Cycle time monitoring

In series production, cycle time monitoring enables early detection of process problems: a lengthening cycle signals changes in cooling, material, or parameters. ARGUS monitors cycle time in real time and alerts on deviations from the reference value.

In the ARGUS System

ARGUS automatically optimizes cycle time and monitors efficiency in real time

See for yourself — book a presentation and see how ARGUS optimizes the production cycle.

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